Injection Molding Automation Solutions

Connect Take-Out to the Next Production Step

From robot and EOAT selection to conveying, inspection, stacking and packaging, Kefan develops practical automation around the molding machine, product and target cycle.

Robot + EOAT
Peripherals + control
Application engineering
Kefan injection molding automation production applications

MOLDING CELL • HANDLING • DOWNSTREAM INTEGRATION
One coordinated system

Automation works when every interface works

The robot is only one part of the cell. EOAT, machine signals, fixtures, sensors, conveyors and safety devices must follow one reliable sequence.

01

Robot Selection

Choose top-entry, side-entry, axes, stroke and payload from the real task.

02

Custom EOAT

Combine vacuum, gripping, insert handling and pickup confirmation.

03

Peripheral Integration

Connect fixtures, conveyors, inspection, stacking and packaging equipment.

04

Control & Safety

Coordinate machine signals, sensors, interlocks and safe operating zones.

Production flow

Build the sequence around your product

01

Mold

The injection molding machine completes the defined process.

02

Take Out

The robot removes parts, runners or both with confirmed pickup.

03

Orient

Parts are turned, sorted or positioned for the next operation.

04

Process

Inspect, trim, assemble, label, stack or perform another task.

05

Transfer

Send completed products to collection, packing or logistics.

Solution modules

Combine only the functions your cell needs

Start with reliable take-out and add downstream operations where they improve safety, consistency or labor efficiency.

Part & Runner Handling

Remove products and runners, separate release positions and maintain a controlled cycle.

Explore Robots →

Project definition

Start with the real production constraint

A useful automation proposal begins with the problem to solve: cycle variation, unsafe handling, labor dependence, product damage, incorrect orientation or a difficult downstream process.

  • Injection molding machine and mold information
  • Part, runner, insert and EOAT weights
  • Required take-out and downstream cycle time
  • Part orientation and release locations
  • Available floor space and equipment layout
  • Quality checks, safety and communication interfaces

Typical System Scope

RobotTop-entry or side-entry by application
EOATVacuum, gripping, sensing and inserts
DownstreamFixtures, conveyor, sorting and stacking
ControlsSignals, sequence and peripheral coordination
SafetyGuarding, access and interlock concept
SupportTesting, documentation and commissioning guidance
Right-size the project

Standard cell or custom automation?

Complexity should follow the production need, not the number of available features.

Standardized Solution

  • Direct take-out and conveyor placement
  • Known product orientation and simple EOAT
  • Limited downstream coordination
  • Faster evaluation with a defined scope

Custom Automation

  • Insert loading or multi-function EOAT
  • Inspection, trimming, sorting or stacking
  • Multiple fixtures or communication interfaces
  • Application-specific sequence and layout
Engineering process

Six steps from requirement to production

STEP 01

Requirement Review

Clarify the production objective, machine, mold, product and cycle.

STEP 02

Concept Development

Define robot, EOAT, layout, peripherals and sequence.

STEP 03

Technical Confirmation

Confirm interfaces, safety, product handling and responsibilities.

STEP 04

Build & Integration

Prepare tooling, controls and equipment around the approved concept.

STEP 05

Sequence Testing

Check functions, signals and the complete handling flow.

STEP 06

Delivery & Support

Provide documentation, installation guidance and production support.

Why Kefan

Application engineering around injection molding

Kefan focuses on the interface between the molding machine, robot and next production step. That keeps the automation concept practical and tied to the real cycle.

  • Robot, EOAT and peripheral planning in one project
  • Solutions scaled to actual process complexity
  • Clear technical inputs and project communication
  • Support from evaluation through production use

Frequently Asked Questions

Can you automate an existing injection molding machine?

Often yes, but mounting space, machine signals, guarding, mold layout and the available work area must be checked.

Do I need a fully custom system?

Not always. Direct take-out and conveying may be enough. Custom equipment is justified when the process requires inserts, orientation, inspection, stacking or other coordinated steps.

Can you integrate equipment from other suppliers?

Interface feasibility can be reviewed from signal, layout, timing and responsibility information.

How is cycle capability confirmed?

It is evaluated from actual travel, payload, EOAT, mold timing and downstream operations. Accurate claims require project data.

What should I send for a quotation?

Send machine and mold data, product drawings, weights, target cycle, required downstream operations and layout constraints.

What should happen after the mold opens?

Share your production sequence and constraints. Our team will help define a practical automation concept.

Talk to Our Engineers